3100 Research Parkway
Davenport, IA 52806
563 391 7700
Fax 563 391 7710

Bend Master 45

High-speed Electric Mandrel Bender
Pedrazzoli Bend Master 45 End Forming Machine

BEND MASTER 45 - HIGH-SPEED ELECTRIC MANDREL BENDER

Unveiling the innovation of the Pedrazzoli Bend Master 45, where electric axis control seamlessly orchestrates both clockwise and counter-clockwise bending within a single cycle. Elevate your metal fabrication with the unique multi-stack tooling design, empowering the creation of bends with precision in fixed or variable radii. Crafted from the finest high-grade steel, the machine’s foundation guarantees enduring performance.

Every intricate part of the Bend Master 45 undergoes meticulous machining, adhering to exacting standards, with dimensions validated by state-of-the-art measuring systems. Experience flawlessly fluid linear guide movements, enhanced by re-circulating ball spheres, brushless motors, and an unwavering mechanical architecture. Immerse yourself in unparalleled accuracy, further amplified by the inclusion of a tool post strengthening tie rod.

CAPACITIES & SPECIFICATIONS

Capacity: 1.75″ x .118

CW and CCW Bending: Yes

Maximum CLR CW: 6″

Maximum CLR CW-CCW: 6″

Minimum Inside Radius with Standard Spindle: 1.57″

Variable Radius Bending: Yes

Maximum Bend Angle: 190°/182°

Min. Distance Between Bends: 1.5-2 x Diameter

Max. Distance Between Bends: NA

Max. Stroke Clamp Die: 4.35″

Max. Stroke Mandrel: 6″

Section Modulus cm³: 3.9

Horizontal Head Travel: 14.2″

Vertical Head Travel: 11.4″

Number of Bend Heads: 1

Punching: Available

Electrically Controlled Axes: 10 + 1 optional

Drive Controllers: FANUC

Precision of Electric Axis: + or – .05 mm

Carriage Speed: 36″ / sec

Bend Arm Speed: 200° / sec

Tube Rotation Speed: 600° / sec

Central Clamp Rotation: NA

Maximum Tool Stacks: 3+

Software: IMS

Webcam: Yes

Max. Tube Length on Front Stop: 118″

Max. Tube Length on Rear Stop: 181″

Machine Dimensions: 244″ x 55″ x 66″

Height of Work Plane: 43″

Weight: 6,840 lbs

Power: 480V 22kw

Hydraulic Reservoir: NA

Pedrazzoli BM45 and BM65 Training Videos

Click on image above for comprehensive
training videos for Pedrazzoli BM45 and BM65.

KEY FEATURES

  • Clockwise and counter-clock wise bending
  • Variable and multi-radius bending in the same cycle
  • Compact bending head design accommodates most applications
  • Intuitive IMS touchscreen control
  • Electric axis for greater precision
  • FANUC drive controllers for improved reliability
  • Innovative tube stop allows positioning from rear of carriage (optional)
  • Automatic adjustment of tools
  • Boost for tight radius bending with synchronized control of axis
  • Torque controlled positioning of carriage on incline tooth precision gear rack
  • Controlled torque of clamp die and pressure die
  • Automatic lubrication work piece
  • Rapid coupling system for quick mandrel rod installation
  • Safety light barriers with programmable work zone
  • Central lubrication of guides and ball screws
  • Integrated part handling options available