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Bend Master 45
High-speed Electric Mandrel Bender
BEND MASTER 45 - HIGH-SPEED ELECTRIC MANDREL BENDER
Unveiling the innovation of the Pedrazzoli Bend Master 45, where electric axis control seamlessly orchestrates both clockwise and counter-clockwise bending within a single cycle. Elevate your metal fabrication with the unique multi-stack tooling design, empowering the creation of bends with precision in fixed or variable radii. Crafted from the finest high-grade steel, the machine’s foundation guarantees enduring performance.
Every intricate part of the Bend Master 45 undergoes meticulous machining, adhering to exacting standards, with dimensions validated by state-of-the-art measuring systems. Experience flawlessly fluid linear guide movements, enhanced by re-circulating ball spheres, brushless motors, and an unwavering mechanical architecture. Immerse yourself in unparalleled accuracy, further amplified by the inclusion of a tool post strengthening tie rod.
CAPACITIES & SPECIFICATIONS
Capacity: 1.75″ x .118
CW and CCW Bending: Yes
Maximum CLR CW: 6″
Maximum CLR CW-CCW: 6″
Minimum Inside Radius with Standard Spindle: 1.57″
Variable Radius Bending: Yes
Maximum Bend Angle: 190°/182°
Min. Distance Between Bends: 1.5-2 x Diameter
Max. Distance Between Bends: NA
Max. Stroke Clamp Die: 4.35″
Max. Stroke Mandrel: 6″
Section Modulus cm³: 3.9
Horizontal Head Travel: 14.2″
Vertical Head Travel: 11.4″
Number of Bend Heads: 1
Punching: Available
Electrically Controlled Axes: 10 + 1 optional
Drive Controllers: FANUC
Precision of Electric Axis: + or – .05 mm
Carriage Speed: 36″ / sec
Bend Arm Speed: 200° / sec
Tube Rotation Speed: 600° / sec
Central Clamp Rotation: NA
Maximum Tool Stacks: 3+
Software: IMS
Webcam: Yes
Max. Tube Length on Front Stop: 118″
Max. Tube Length on Rear Stop: 181″
Machine Dimensions: 244″ x 55″ x 66″
Height of Work Plane: 43″
Weight: 6,840 lbs
Power: 480V 22kw
Hydraulic Reservoir: NA
Click on image above for comprehensive
training videos for Pedrazzoli BM45 and BM65.
KEY FEATURES
- Clockwise and counter-clock wise bending
- Variable and multi-radius bending in the same cycle
- Compact bending head design accommodates most applications
- Intuitive IMS touchscreen control
- Electric axis for greater precision
- FANUC drive controllers for improved reliability
- Innovative tube stop allows positioning from rear of carriage (optional)
- Automatic adjustment of tools
- Boost for tight radius bending with synchronized control of axis
- Torque controlled positioning of carriage on incline tooth precision gear rack
- Controlled torque of clamp die and pressure die
- Automatic lubrication work piece
- Rapid coupling system for quick mandrel rod installation
- Safety light barriers with programmable work zone
- Central lubrication of guides and ball screws
- Integrated part handling options available
Start With Accurate Bend Geometry
Use Bend Genie to lay out the tube, visualize the finished part, review the bend sequence, and prepare the dimensions needed for a Pedrazzoli CNC tube-bending application discussion.